ancona
Praying Mantis
Ok, so I flew out to NO the other day and drove a short way to visit a potential project at Stennis Space Center in Mississippi, just east of the Louisiana border. The project involves major repairs to the B2 Test Stand, which is a structure used to test rocket engines and boosters. In fact, it is the largest structure of its kind on the entire planet. There are four stands at the center, with two of one type and two of ones that I got to climb around on. When I refer to them as stands, it’s a bit of an understatement, since they are actually enormous towers with insanely dense steel supports, braces and gusseting. The iron used for parts of the hold down structures is four inches thick in some places, which to the uninitiated, is deceptively heavy, unwieldy and at times, dangerous to handle by simple virtue of its weight. This thing is so big it has two permanently integrated derrick cranes mounted on it. With one crane rated for 200 tons, and another at 75 tons, this thing can pick a booster rocket off of a barge, lift it in to position and lower it through the middle of the test cell for test firing. Back in the day, the Apollo boosters were fired in these stands, multiple times, before being certified for manned space flight.
The project entails performing corrosion control [sand blasting and painting] on a significant portion of the structure, and repairs/replacement of a huge quantity of structural steel, replacement of post-tensioned rods [4,000,000 lbs. to be exact] and repairs to tensioned cable tendons. In addition, checker plate and steel grating, steel stair structures, tower sections and handrails will be removed and/or replaced. The “flame bucket” is a 65’ diameter steel and concrete tube designed to divert the flames and pressure waves produced by two and three million pounds of rocket thrust safely away from the structures. This is to be re-tensioned in place with steel rods embedded in to some very serious concrete anchorages.
All in all, this project is a fast-track construction endeavor two or three magnitudes of difficulty greater than anything I’ve ever personally participated in. It remains to be seen if our bonding company will write a performance and payment bond for us, so I’m not getting too excited just yet. At the very least, I got to climb around on an historic structure which I think is in the top five list of the coolest places I ever got to visit, four of which exist at NASA owned facilities and one of which belongs to Space-X.
The project entails performing corrosion control [sand blasting and painting] on a significant portion of the structure, and repairs/replacement of a huge quantity of structural steel, replacement of post-tensioned rods [4,000,000 lbs. to be exact] and repairs to tensioned cable tendons. In addition, checker plate and steel grating, steel stair structures, tower sections and handrails will be removed and/or replaced. The “flame bucket” is a 65’ diameter steel and concrete tube designed to divert the flames and pressure waves produced by two and three million pounds of rocket thrust safely away from the structures. This is to be re-tensioned in place with steel rods embedded in to some very serious concrete anchorages.
All in all, this project is a fast-track construction endeavor two or three magnitudes of difficulty greater than anything I’ve ever personally participated in. It remains to be seen if our bonding company will write a performance and payment bond for us, so I’m not getting too excited just yet. At the very least, I got to climb around on an historic structure which I think is in the top five list of the coolest places I ever got to visit, four of which exist at NASA owned facilities and one of which belongs to Space-X.
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